Plastic parts

Yamaha Fine Technologies hasapplied a broad technology to foster Yamaha's products such as a uniform specular surface molding to meet the pianists' sharp sensitivity, different types of material molding technique based on an original accumulated tooling expertise, super-engineering-plastics molding technology to realize stable molds and highly precise and detailed forms, and suchlike. We supply a broad range of plastic parts, reconciling an original molding technology with sensitivity, which are used in automotive parts, medical apparatus, electronic music instrument, and game consoles. Yamaha Fine Technologies applies an integrated production process structure from the process of tool design to the production of parts to meet its customers' needs.

Electric injection molding machine

Yamaha Fine Technologies has introduced from 1997 electric injection molding machine, which are speedy, very precise and cleanly.
{Electric injection molding machine class}
Fanuc-100T (4 machine)/Fanuc-150T (5 machine)/
Fanuc- 300T (3 machine) /
Toshiba -160T (1 Machine)/Mitsubish-450T (2 machine)

Automotive interior parts

In plastic molding, we insert 3ply decorative laminated sheet which using the main texture into the tool and mold it together.
The decorative laminated sheet is a 3ply structure made of thermo-compressed cover materials (t02) + Aluminum panel (t03) + back materials (t02)
* The three dimensional front (appearance) surface is pre-molded.

Above: Back material (typhaceous material) Below: Front material (claro) Above: Back material (typhaceous material) Below: Front material (claro)
Molding product (Front surface) Molding product (Front surface)
Molding product (the back surface is made of resins) Molding product (the back surface is made of resins)
Process

Sheet state of the decorative laminated sheet (3ply) Sheet state of the decorative laminated sheet (3ply)

Primer coating Primer coating

Inspection/ Packing Inspection/ Packing

Pre-molding press Pre-molding press

Injection mold (Insert) Injection mold (Insert)

Painted finished product Painted finished product

*1 Car Parts decorative laminated sheet (main texture) comes in various colors clora/stripped red-black /popular bird's eye ash pearl, etc.
*2 Lot control (set delivery) for combining patterns (textures)
*3 Painting, polishing, buffing, CNC, machine cutting process, are carried at the Yamaha Corp's Car Parts division.

Insert molding

We insert metal panel/nuts and the like inside of the tool to form the molding (A large number of combination between elastomers and engineering plastics) Right picture: Musical instruments (sheet metal + elastomer)

Musical instruments (sheet metal + elastomer)
General medical equipments (nut + engineering plastics) General medical equipments (nut + engineering plastics)
General medical equipments (nut + engineering plastics) General medical equipments (nut + engineering plastics)
General medical equipments (nut + engineering plastics) General medical equipments (nut + engineering plastics)

Video camera parts & assembly

We sub-assemble parts produced at our company.
(Integrated production from the molding to the sub-assembly)
* Purchase of electric parts and ASSY are possible.

Underneath picture; Plastic parts such as buttons and the like are sub-assembled in magnesium type case for handy camera

photo

Assembly of TV game consoles and DVD chassis parts

We sub-assemble parts produced at our company (Integrated production from the molding to the sub-assembly)
* Purchase of electric parts and ASSY are possible.
[Component part]
Main frame/slide cam/drive gear/pulley/gear cover/motor unit (purchased product)/ rubber belt (purchased product)/ tuning peg (purchased product)

We work in collaboration with Chinese manufacturers (Suzhou/Shenzhen) to produce overseas (commissioned production) to export to third countries.

Music instruments and assembly

We sub-assemble parts produced at our company
(Integrated production from the molding process/painting and printing process to sub-assembly)

LED Lens LED Lens
Buttons Buttons
Screen printing for switch frames-key tops Screen printing for switch frames-key tops

General medical equipments and assembly

We sub-assemble parts produced at our company
(Integrated production from the molding process to assembly)
Right picture: Medical equipments parts (Infusion set) * the housing is made with blow molding

Medical equipments parts (Infusion set)